How to Professionally Formulate a Moisturizing Cream

Introduction

Hydrating moisturizers are essential in modern skincare, offering immediate and long-term relief from dryness while improving skin texture and barrier function. This guide offers cosmetic chemists and R&D formulators a detailed reference for developing a moisturizing cream that meets regulatory and consumer demands globally.

Product Overview & Key Claims

This cream is designed to deliver intensive moisturization, enhance skin softness, and reinforce skin barrier function through a synergy of water-binding agents, skin-identical ingredients, and emollients.

Core claims include:
• ✔️ Intense hydration and moisture retention (Hyaluronic Acid, Sodium PCA, Xylitol Complex)
• ✔️ Lightweight, non-greasy texture with fast absorption (Silicones and esters)
• ✔️ Skin barrier support and repair (Glyceryl Stearate, Allantoin, Dipotassium Glycyrrhizinate)
• ✔️ Rich sensorial aesthetics and smooth glide (Cyclopentasiloxane, PEG/PPG systems)
• ✔️ Dermatologically friendly and low-irritant preservative system


Ingredient Analysis, Functional Roles & Recommended Ranges

INCI NameFunctional RoleRecommended Range (% w/w)
AquaSolvent50.00 – 60.00
Liquid ParaffinOcclusive emollient3.00 – 6.00
DimethiconeFilm-forming silicone emollient1.00 – 3.00
CyclopentasiloxaneVolatile silicone; spreadability2.00 – 4.00
PEG/PPG-18/18 Dimethicone & Trideceth-6Emulsifier and silicone stabilizer1.00 – 2.00
Cetyl AlcoholConsistency agent, emollient1.00 – 2.50
Glyceryl StearateEmulsifier, emollient1.00 – 3.00
Ceteareth-25Non-ionic emulsifier1.00 – 3.00
Caprylic/Capric/Succinic TriglycerideLightweight emollient ester1.00 – 3.00
Sodium PolyacrylateThickener and stabilizer0.30 – 0.70
Acrylates/C10-30 Alkyl Acrylate CrosspolymerGelling agent, viscosity enhancer0.20 – 0.50
Disodium EDTAChelating agent0.05 – 0.15
Tocopherol (Vitamin E)Antioxidant0.05 – 0.1
PerfumeFragrance0.20 – 0.50
CI 16035 & CI 42090Colorants0.01 – 0.05

Humectant & Skin Conditioning Complex

INCI NameFunctionRecommended %
GlycerinPrimary humectant3.00 – 5.00
Xylitylglucoside, Anhydroxylitol, Xylitol (Aquaxyl)Water-circulation booster0.5 – 1.5
Sodium PCANatural moisturizing factor0.50 – 1.00
Trehalose, Maltose, Fructose, GlucoseSugar-based humectants0.5 – 1.5
UreaKeratolytic and humectant0.50 – 1.00
Pentylene GlycolHumectant, preservative booster1.00 – 3.00
Hyaluronic Acid / Sodium HyaluronateDeep hydration0.05 – 0.2
Dipotassium GlycyrrhizinateAnti-inflammatory, soothing0.05 – 0.2
AllantoinSkin-soothing, cell proliferation0.10 – 0.50

Preservatives

INCI NameTypeRecommended %
PhenoxyethanolBroad-spectrum preservative0.8 – 1.0
1,2-HexanediolPreservative booster, humectant0.5 – 1.0

Lab-Scale Formulation Sheet (100 g)

PhaseIngredient% w/wAmount (g)
AAqua52.052.0
AGlycerin4.04.0
ASodium Polyacrylate0.50.5
AAcrylates/C10-30 Alkyl Acrylate Crosspolymer0.30.3
ADisodium EDTA0.10.1
BLiquid Paraffin4.04.0
BDimethicone2.02.0
BCyclopentasiloxane3.03.0
BCaprylic/Capric/Succinic Triglyceride2.52.5
BCetyl Alcohol2.02.0
BGlyceryl Stearate2.52.5
BCeteareth-252.02.0
BTrideceth-6, PEG/PPG-18/18 Dimethicone1.01.0
CXylitylglucoside, Anhydroxylitol, Xylitol1.01.0
CSodium PCA0.70.7
CFructose, Glucose, Maltose, Trehalose1.21.2
CHyaluronic Acid / Sodium Hyaluronate0.10.1
CUrea0.80.8
CPentylene Glycol1.01.0
CDipotassium Glycyrrhizinate0.150.15
CAllantoin0.20.2
DPhenoxyethanol0.90.9
D1,2 Hexanediol0.80.8
DTocopherol0.050.05
DPerfume0.30.3
DCI 16035 & CI 420900.020.02

Manufacturing Protocol (Lab-Scale)

Phase A – Aqueous Base

  • Heat water phase to 75°C.
  • Dissolve Glycerin, EDTA, and Sodium Polyacrylate under gentle stirring.
  • Hydrate carbomer and adjust pH to neutral (6.0–6.5) if needed.

Phase B – Oil Phase

  • In separate vessel, melt Liquid Paraffin, silicones, esters, and emulsifiers at 75°C.
  • Mix until homogeneous.

Emulsification

  • Slowly add oil phase (B) into water phase (A) under high shear mixing (3000 rpm).
  • Maintain temperature at 70–75°C for 10 minutes.

Phase C – Cooling and Actives

  • Cool batch to 40°C.
  • Add humectants, Hyaluronic Acid, Urea, and Allantoin.
  • Mix thoroughly to avoid clumping.

Phase D – Final Additions

  • Cool to <35°C.
  • Add preservatives, perfume, colorants.
  • Homogenize and adjust pH (target 5.5 – 6.0).
  • Check viscosity and texture.

Stability Testing Protocol

Test ParameterConditionsFrequencyAcceptance Criteria
Appearance25°C, 40°C, 5°CMonthlyNo phase separation, stable color
pH25°CMonthly5.5 – 6.0
Viscosity25°CMonthlyWithin ±10% of initial
Odor & ColorRoom tempMonthlyNo off-odor or discoloration
Microbiological SafetyISO 11930 PETInitialPass criteria
Freeze–Thaw-5°C/25°C (3 cycles)Post testNo separation/crystallization

Packaging Recommendations

  • Jar or pump tubes with high-barrier materials (e.g., PP, HDPE).
  • UV-resistant packaging to protect actives like Vitamin E and hyaluronic acid.
  • Airless pump systems recommended to reduce contamination risk.
  • Clearly label with INCI list, expiry date, directions, safety warnings.

Regulatory & Safety Notes

  • Complies with EU Cosmetic Regulation EC 1223/2009, ASEAN Cosmetic Directive, and Indian BIS norms.
  • Avoid overuse of synthetic dyes and allergens in fragrance.
  • Patch testing advised for hypoallergenic claims.
  • Maintain full documentation: CPSR, PIF, PET, MSDS.

Innovation & Optimization Tips

  • Replace liquid paraffin with natural alternatives like C12–C15 Alkyl Benzoate.
  • Use biodegradable emulsifiers and thickeners for eco-claims.
  • Add niacinamide or panthenol for added skin benefits.
  • Explore encapsulated hyaluronic acid for time-release hydration.
  • Offer refillable eco-packs to appeal to sustainability-conscious consumers.

Final Thoughts

Creating a professional, market-ready moisturizing cream requires precise ingredient selection, thoughtful phase planning, and rigorous safety and stability validation. This formulation framework supports high-performance, regulatory-compliant product development suitable for mass and premium skincare lines.

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