How to Professionally Formulate Ultra-Cool Anti-Dandruff Shampoo

Introduction

In the competitive personal care market, effective anti-dandruff shampoos are highly sought after for their ability to cleanse the scalp while controlling dandruff and providing a refreshing experience. This ultra-cool anti-dandruff shampoo offers a well-balanced formulation that combines potent cleansing agents, anti-dandruff actives, scalp-soothing botanicals, and a cooling sensation for enhanced consumer appeal.
This comprehensive formulation guide is designed for cosmetic chemists and formulators aiming to develop a high-performance anti-dandruff shampoo with effective cleansing, anti-dandruff efficacy, scalp care benefits, and a pleasant sensory profile. The formulation meets regulatory and safety standards for global markets, including the European Union (EU), ASEAN countries, and India.


Product Overview & Key Claims

  • Effective anti-dandruff action: Utilizes zinc citrate and glycine derivatives to inhibit dandruff-causing fungi and balance scalp microbiota.
  • Deep cleansing: Combines anionic and amphoteric surfactants for thorough cleansing with rich foam.
  • Scalp soothing and moisturizing: Enriched with marine extracts and botanical actives to reduce irritation and hydrate the scalp.
  • Ultra-cool refreshing effect: Menthol and peppermint oil provide a cooling, invigorating scalp sensation.
  • Sensory appeal: Stable creamy texture with pearlizing agents and a fresh herbal fragrance.

Ingredient Analysis, Functional Roles, and Recommended Amounts

INCI NameFunctional RoleRecommended Range (% w/w)
AquaSolvent (base medium)50.00 – 60.00
Sodium Lauryl Ether SulfatePrimary anionic surfactant, cleansing & foam10.00 – 15.00
Cocamidopropyl BetaineAmphoteric surfactant, mild cleanser & foam booster6.00 – 10.00
DimethiconolSilicone, conditioning agent0.10 – 0.30
TEA-DodecylbenzenesulfonateAnionic surfactant, foam booster1.00 – 2.00
DimethiconeSilicone, conditioning and smoothing agent0.10 – 0.50
AmodimethiconeSilicone, anti-frizz and conditioning0.20 – 0.50
Laureth-23Nonionic surfactant, emulsifier0.50 – 2.00
Polyquaternium-10Conditioning polymer0.10 – 0.40
Laureth-4Emulsifier and surfactant0.30 – 1.00
Laureth-5Emulsifier and surfactant0.30 – 1.00
Pseudoalteromonas Ferment ExtractMarine-derived conditioning and soothing agent0.10 – 0.30
Sodium SalicylateKeratolytic agent, anti-inflammatory0.20 – 0.50
Glycol DistearatePearlizing agent0.50 – 1.50
Sodium XylenesulfonateElectrolyte, viscosity modifier0.20 – 0.60
GlycerineHumectant, moisturizer1.00 – 3.00
PhenoxyethanolPreservative0.80 – 1.00
Zinc CitrateAnti-dandruff active0.20 – 0.50
Guar Hydroxypropyltrimonium ChlorideConditioning polymer0.10 – 0.40
Capryloyl GlycineScalp conditioning and anti-dandruff0.10 – 0.30
Undecylenoyl GlycineAnti-dandruff and sebum control0.10 – 0.30
Maris Aqua (Sea Water)Mineral-rich solvent, scalp care1.00 – 3.00
Laminaria Digitata ExtractMarine botanical extract, soothing0.10 – 0.40
Chlorella Vulgaris ExtractAlgal extract, antioxidant0.10 – 0.30
Saccharide IsomerateMoisturizer and skin barrier support0.20 – 0.50
Lavandula Stoechas ExtractBotanical extract, fragrance, soothing0.05 – 0.20
MentholCooling agent0.20 – 0.50
Tocopheryl AcetateVitamin E, antioxidant0.05 – 0.20
PEG-45MThickener and stabilizer0.30 – 0.70
Peppermint OilFragrance and scalp stimulant0.05 – 0.20
PerfumeFragrance0.20 – 0.40
CI 42040Blue colorant0.01 – 0.03

Formulation Strategy

The formulation is divided into key phases to optimize ingredient incorporation, stability, and efficacy:

  • Phase A: Surfactant Base — Water and primary surfactants (SLES, Cocamidopropyl Betaine, TEA-Dodecylbenzenesulfonate) for cleansing and foaming.
  • Phase B: Conditioning and Active Ingredients — Silicones (Dimethicone, Amodimethicone), marine extracts, anti-dandruff actives (Zinc Citrate, Capryloyl Glycine), botanical extracts, and humectants.
  • Phase C: Additives and Finishers — Preservatives, cooling agents (Menthol), fragrance, colorants, and viscosity modifiers.

Lab-Scale Batch Formulation Sheet (100 g)

PhaseIngredient% w/wAmount (g)
AAqua55.055.0
ASodium Lauryl Ether Sulfate12.012.0
ACocamidopropyl Betaine8.08.0
ATEA-Dodecylbenzenesulfonate1.51.5
BDimethiconol0.20.2
BDimethicone0.30.3
BAmodimethicone0.30.3
BLaureth-231.01.0
BPolyquaternium-100.30.3
BLaureth-40.50.5
BLaureth-50.50.5
BPseudoalteromonas Ferment Extract0.20.2
BSodium Salicylate0.30.3
BGlycol Distearate1.01.0
BSodium Xylenesulfonate0.40.4
BGlycerine2.02.0
BZinc Citrate0.30.3
BGuar Hydroxypropyltrimonium Chloride0.30.3
BCapryloyl Glycine0.20.2
BUndecylenoyl Glycine0.20.2
BMaris Aqua2.02.0
BLaminaria Digitata Extract0.30.3
BChlorella Vulgaris Extract0.20.2
BSaccharide Isomerate0.30.3
BLavandula Stoechas Extract0.10.1
CMenthol0.40.4
CTocopheryl Acetate0.10.1
CPEG-45M0.50.5
CPeppermint Oil0.10.1
CPhenoxyethanol0.90.9
CPerfume0.30.3
CCI 420400.020.02

Manufacturing Protocol for Lab-Scale Batch

Phase A: Surfactant Base Preparation

  • Heat Aqua to 65–70°C under moderate stirring.
  • Add Sodium Lauryl Ether Sulfate, Cocamidopropyl Betaine, and TEA-Dodecylbenzenesulfonate sequentially with stirring until uniform.
  • Maintain temperature and mix thoroughly.

Phase B: Conditioning & Actives Incorporation

  • Add Dimethiconol, Dimethicone, Amodimethicone, Laureth-23, Polyquaternium-10, Laureth-4, Laureth-5 and stir until homogeneous.
  • Introduce Pseudoalteromonas Ferment Extract, Sodium Salicylate, Glycol Distearate (preheated if necessary), Sodium Xylenesulfonate, Glycerine, Zinc Citrate, Guar Hydroxypropyltrimonium Chloride, Capryloyl Glycine, Undecylenoyl Glycine, Maris Aqua, Laminaria Digitata Extract, Chlorella Vulgaris Extract, Saccharide Isomerate, and Lavandula Stoechas Extract with gentle mixing.
  • Maintain batch temperature at 45–50°C.

Phase C: Cooling and Final Additions

  • Cool batch to 35–40°C.
  • Add Menthol, Tocopheryl Acetate, PEG-45M, Peppermint Oil, Phenoxyethanol, Perfume, and CI 42040 with slow stirring.
  • Adjust pH to 5.5–6.5 if necessary using citric acid or TEA.
  • Check and adjust viscosity and clarity.
  • Filter if required through a 100-micron mesh.
  • Fill into appropriate containers under hygienic conditions.

Stability Testing Protocol

Test ParameterConditionsFrequencyAcceptance Criteria
Physical Appearance25°C, 40°C, 5°CInitial, 1, 3, 6 monthsNo phase separation, sedimentation, or color change
pH25°CInitial, monthly5.5 – 6.5
Viscosity25°CInitial, monthly±10% of initial value
Microbial Challenge TestISO 11930 protocolInitialPass all microbial inhibition criteria
Cooling Effect & SensoryRoom tempInitial, quarterlyConsistent cooling sensation and pleasant fragrance
Odor and ColorRoom tempInitial, monthlyNo off-odor; consistent color
  • Include accelerated stability testing at 40°C for 3 months.
  • Freeze-thaw cycles for physical stability.
  • Perform Preservative Efficacy Test (PET) per ISO 11930.

Safety Data Summary

IngredientSafety Considerations
Sodium Lauryl Ether SulfateMild irritant at high levels; balanced in formula
Cocamidopropyl BetaineGenerally mild; rare allergy reports
Silicones (Dimethicone variants)Safe, improve feel and reduce irritation
Zinc CitrateAnti-dandruff active with low irritation risk
Botanical ExtractsSafe within recommended concentrations
MentholCooling agent; may irritate sensitive scalps
PhenoxyethanolSafe within limits
Perfume and ColorantsUse cosmetic-grade; possible allergen
  • Conduct patch testing of the final product.
  • Adhere to regional regulatory guidelines for preservatives, colorants, and fragrance.

Packaging Recommendations

  • Use opaque or UV-protected containers to preserve sensitive actives.
  • Prefer PET or HDPE bottles with flip-top or pump dispensers.
  • Label clearly with INCI, batch number, expiration, and safety instructions.
  • Conduct compatibility tests under accelerated conditions.

Regulatory & Compliance Guidelines

  • Verify all raw materials meet cosmetic-grade standards.
  • Follow restrictions on preservatives and actives (e.g., zinc citrate concentration).
  • Conduct microbiological and dermatological testing.
  • Prepare Cosmetic Product Safety Report (CPSR).
  • Register products with appropriate authorities (EU CPNP, ASEAN, CDSCO India).

Optimization Tips & Innovation Opportunities

  • Substitute synthetic surfactants with natural alternatives for green certification.
  • Enhance scalp benefits with probiotics or prebiotics.
  • Use natural colorants and essential oil blends for fragrance.
  • Implement sustainable and refillable packaging.
  • Employ nanotechnology to improve active delivery.
  • Use AI-driven formulation software to optimize ingredient costs and performance.

Final Thoughts

Formulating a high-quality, effective anti-dandruff shampoo demands expertise in surfactant chemistry, active ingredient compatibility, and sensory design. Meticulous formulation, stability, safety testing, and regulatory compliance are crucial for market success.
FormulaAlchemy is your trusted partner for product development, scale-up, and private label manufacturing to bring your vision to life with confidence.

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